The hidden cost of ignoring dust problems
Dust buildup isn't just messy – it hits your operations where it hurts most.
Health hazards spike – your workers suffer respiratory diseases like silicosis in mining, racking up medical costs and lost productivity.
This means more absenteeism and higher insurance premiums eating into your budget.
Over time, it erodes team morale and makes recruiting tougher in a competitive industry.
Explosions and fires erupt – combustible dust in your operations ignites, causing shutdowns, injuries, and massive fines.
Sudden incidents like these halt production lines for days or weeks, leading to missed deadlines and lost revenue.
Plus, the damage to equipment requires expensive repairs, compounding the financial strain.
Compliance fails hard – inspectors issuing non-compliance notices will threaten crippling fines or full shutdowns.
Rushing to retrofit the right system at that point triggers unplanned, sky-high costs and operational chaos.
Your reputation will drop while your operations grind to a halt until resolved.
These risks add up fast, draining your resources, harming your team, and stalling your growth – don't let poor dust control sabotage your success…
How Effective Dust Control Solves Your Challenges
A proven 4-step process that captures, cleans, and releases your air safely – every time.
Capture at source
Dust is pulled directly from your crushers, mixers, or conveyors the moment it’s created. Well-designed hoods and ducting stop particles escaping into your workspace, slashing health risks and visible haze right away.
Ultra-fine filtration
Collected dust/fume enters baghouse or cartridge filters. Particles entering the filter are trapped at 99.9% efficiency, delivering crystal-clear air and full regulatory compliance.
Clean air discharge
Filtered air is safely vented back into the atmosphere or returned to your facility. Pulse-jet cleaning keeps filters operational and effective automatically, so your system runs longer between shutdowns, and your energy bills stay low.
Product recovery
Purpose built cyclone separators recover valuable product down to 75 microns, collected during your extraction process, delivering further returns on your investment.
Book a no-obligation consultation today and discover the exact dust control solution your operation needs to stay safe, compliant and profitable.
Types Of Dust Extractors
Baghouses & Cartridge Filter Systems
These workhorses capture the finest, most dangerous particles before they spread through your plant. Fabric bags or pleated cartridges create massive surface area, trapping dust efficiently while keeping airflow strong.
They’re the go-to when you need reliable, long-term performance in high-volume environments. Maintenance stays simple with automatic pulse-jet cleaning that extends filter life.
- Mining crushing plants
- Food milling lines
- Pharmaceutical tableting rooms
- EPCM extraction integration
Cyclones
Cyclones use centrifugal force to remove heavier particles from the dirty airstream. With no moving parts and almost zero maintenance, they’re perfect as pre-separators or standalone units.
They are ideal when you’re dealing with chunky or abrasive dust.
- Grain and seed processing
- Construction debris handling
- Shot blasting and metal spraying
- Wood and recycling plants
Flue Gas Cleaning Systems
These systems scrub harmful gases and ultra-fine particulates from hot exhaust streams. Wet or dry processes neutralise acids and capture metals, delivering clean stack emissions every time.
They keep you well inside environmental limits while protecting surrounding communities. Built for continuous heavy-duty operation in aggressive conditions.
- Chemical manufacturing reactors
- Waste incineration facilities
- Power generation boilers
- Metal smelting operations
Why We're The Go-To Partner
Proven expertise that solves your dust challenges reliably.
Deep Industry Experience
Years solving dust problems in mining, pharma, food and EPCM mean your solution is fit for purpose.
Tailored Engineering
No generic gear – designs for your site ensure long-lasting performance and fewer breakdowns.
ISO 9001:2015 Certified
Every system meets international quality standards – that means reliable builds you can trust for NEM:AQA audits.
Ongoing Local Support
From commissioning to spare parts and optimisation, your team gets fast, expert help whenever you need it.
Technical Details You Can Trust
Solid specifications backed by engineering excellence.
Book a no-obligation consultation today and discover the exact dust control solution your operation needs to stay safe, compliant and profitable.
Custom dust solutions built around your unique needs
From assessment to installation, everything adapts for your perfect fit and performance.
- Site assessment: Evaluate your extraction requirements and required volumes to pinpoint your exact need.
- Design tweaks: Adjust features like size and media for your specific workflow.
- Integration planning: Seamlessly fit into your existing setups without major disruptions.
- Ongoing optimisation: Assess and redefine your requirements as needed.
Real Projects, Real Results
Lead Refining
A lead processing plant needed to comply to legislative emissions below 5mg/Nm³ across all processes on site.
“This setup cleared our air quality issues, boosted safety, and cut operational hassles dramatically.”
- Plant Operations Manager